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French Polished Englemann Top
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KTM-SV on Zpoxy pore fill for the back and sides. This picture is the guitar at 1 year.
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Guitar right after finishing.
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Prepairing to glue back seam strip.
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Sides in drednaught mode built from 3.4 MDF
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Prepairing to glue tail block and heel block.
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Gluing Back braces on new go-bar deck.
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gluing xbrace on go-bar deck in 28' radius disk.
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completed top.
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Top on bench.
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glue-up of the end block and heel block.
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right after the kerflings were glued on.
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side braces were made with spanish cedar.
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side braces glued in. On top is a LMI drednaught template.
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Hard to see the guitar but I radiused the rims with 28' (top) and 16' (bottom) radius dish.
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Cutting inlay for curly maple end-graft
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End graft glued into rim.
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Preparing to glue back
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preparing top glue top
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top glued first
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Back glued on.
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Ledge for the binding routed.
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To deal with the back radius I shimmed the base of the router to close to the correct angle.
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Fitting top bindings and purflings
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fitting back binding with a maple and black fiber purfling
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I fit all of the bindings before I glued up any. One really needs to be careful with the curly maple bindings I snapped a couple.
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Completed body!
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I spent a lot of time setting the dove tail. I actually set it a few times. Gluing shims to the neck dovetail tenon for each re-try.
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I used a dremal tool to route the inlays on the fret board.
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I was happy at this point with the dry fit of the neck.
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Zpoxy pore fill on back.
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zpoxy pore fill on sides.
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Ready for finsih.
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I pore filled the the neck with ZPoxy.
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Brushed on KTM-SV finsih.
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Tryed to brush on KTM-SV to back and sides but was never really happy with the results. I came really close. If I had the skill I probably could have fixed my mistakes
and complete the guitar with a brush.
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Ultimatly I bought a Earlex spray station 5000 spray gun and started to get
the finish I was looking for.
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Before I glued the neck on I was really happy with the fit and neck angle
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The fretboard delivered the correct height at the saddle and was co-planer to the body
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Unfortunatly when gluing in the neck, the glue kept the neck from seating properly ( note the gap at the heel). I did not notice this at the time I was doing the glue-up.
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I used the Kenneth Michael Guitars Bridge Setter tool to place the bridge. Here I am gluing on the bridge
with the bridge clamp that comes with the bridge setter tool.
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I French polished top with Behlen Qualasole. This picture is just before setup.
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